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Tungsten material
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Tungsten plate:

A products, physical and chemical properties, purity: 1: W = 99.95%; 2: 19.1g/cm3; 3, density, roughness: less than 2%

Product size and tolerance

thickness

Thickness tolerance

width

width tolerance

length

Length tolerance

Supply state

<0.2

±0.02

10~150

±2

500

±2

cold rolling

0.3

±0.03

10~250

±2

500

±2

0.4

±0.04

10~250

±2

500

±2

0.5

±0.05

10~300

±2

500

±2

0.8

±0.07

10~300

±0.5

500

±0.5

1.0

±0.08

10~300

±0.5

600

±0.5

1.5

±0.12

10~400

±0.5

600

±0.5

2.0

±0.12

10~500

±0.5

700

±0.5

3.0

±0.20

10~500

±0.5

600

±0.5

Hot-rolling

4.0

±0.30

10~500

±0.5

600

±0.5

≥5.0

±0.40%

10~550

±0.5

600

±0.5

 


Production process and equipment

Serial number

Production process

Production equipment

Quality inspection point

1

Tungsten billet (raw material)

 

1.the physical and chemical properties,
2.the length and width of the slab;
3.surface quality;
4.billet single weight;

2

test


3

Hot-rolling

Two roll reversible hot rolling mill

1.thick and wide;
2.the surface crack, the head layer, the black point press into.
3.slanting rolling;
4.flatness;
4

Leveling and annealing

Straight heat box type retreating furnace

5

Alkali washing

Horizontal alkali bath furnace

6

test

 

7

Warm rolling

Four roll reversible cold rolling mill

1. Long, wide and thick;
2.edge crack, head peeling, pressure pit;
3.flatness;

8

Leveling annealing

Straight heat box type retreating furnace

9

test

 

10

cold rolling

Four roll reversible cold rolling mill

1, product density;
2. Long, wide and thick;
3.peeling, pressing pits, surface quality;
4. Roll printing and stress;
5.flatness;
6.Produce a certificate of quality;
11

cut

Hydraulic shearing machine

12

Vacuum annealing

Horizontal Vacuum Annealing Furnace

13

Machining

Wire cutting, plane grinding, etc

14

test

 

15

Packing

 



After rolling, the density of tungsten plate is basically close to the theoretical density of tungsten when the deformation is more than 60%. Therefore, it has high strength, uniform internal structure and excellent high temperature creep resistance, which is widely used in the production of the cover plate in the sapphire crystal growth furnace, the tropics in the vacuum furnace, the connector, the sputtering target for plasma coating, and the evaporation of tungsten boats.




tungsten rod:


Product physical and chemical properties 1, forging state tungsten rod 1.1 Purity: W > 99.95%; 1.2 density: more than 19.0g/cm3; 1.3 straightness: < 1%; 2, sintered tungsten bar 2.1 Purity: W > 99.95%; 2.2 density: > 18.3g/cm3; 2.3 straightness: < 2%


Product size and tolerance

Forged or sintered state

<20

±0.1

2000

20~30

±0.1

1200

30~60

±0.1

1000

60~70

±0.2

800

70~90

±0.2

600

>90

Customizing according to customer requirements


Sintered
tungsten rod

Serial number

Production process

Production equipment

Quality inspection point

 1

Tungsten powder
(raw material)

 

1. Purity of tungsten powder
2. after batch of tungsten powder Fsss

 2

Sieving

High frequency vibrating screen

 3

Blending

V type mixer

4

test

 

 5

Isostatic pressing

Isostatic press

1. Outer size;
2. single weight;
3. Surface quality;

 6

test

 

 7

Medium frequency sintering

Medium frequency induction sintering furnace

1. Outer size, single weight and density;
2. straightness;
3. Surface quality;
4. Produce a certificate of quality;

 8

Straightening

 200 ton four column press

 9

test

 

 10

Packing

 

Forged
tungsten rod

 1

 Sintered tungsten

 

 

1, product density;
2. Outer size;
3. straightness;
4. Surface quality;
5. Produce a certificate of quality;

 2

rod

Rotary forging equipment or forging hammer

 3

Machining

A lathe, grinder, etc

 4

test

 

 5

Packing

 


Sintered tungsten rods are mainly used for drawing tungsten wires and forged tungsten rods. Because of the high melting point characteristic of tungsten metal itself, the forging tungsten rod with high purity, high density and excellent resistance to high temperature creep is widely used in the tungsten crucible support in the sapphire growth furnace, the electrode in the high temperature furnace, the heating element, the connector, the supporting rod and so on.



tungsten rod:


Product Name: tungsten tube
Product category: a series of sapphire furnace growth
Brand: W-1
Density: 18.0g/cm3
Specifications: Crucible:: (80-600) mm x L (80-1000) mm dimension tolerance: + 0.5mm.
Tube:: (25-500) mm x L (100-1000) mm dimension tolerance: + 0.5mm.
Application: mainly used for sapphire crystal growth furnace, rare earth metal smelting, induction furnace heating body, quartz glass melting, etc., as high temperature container. Especially for the sapphire single crystal growth furnace, the tungsten crucible with high purity, high density, no internal crack, accurate size, smooth inside and outside wall, and so on, has played a key role in the success rate of crystal growth, the quality control of the crystal, the dehydration and the service life of the sapphire crystal. This product is made of FW-1 raw material in tungsten powder.
With the rise and rapid development of the LED industry, the tungsten crucible and tungsten pipe produced by our company rely on the quality of raw materials, fine quality, skilled operation of technical workers and strict quality inspection standards before the factory. It is well received by customers at home and abroad.


Tungsten wire:

Size: 0.05mm Application: mainly used for electronic tube drawing line, special lamps such as tungsten wire for halogen lamp, tungsten heat body in high temperature furnace, tungsten wire for vacuum evaporation of electronic industry, welding electrode, white gold contact of automobile engine and other kinds of electric contact of various kinds of electrical appliances. Uses: 1.. Manufacture electric light source and electric vacuum part 2., use 2. as high temperature heating body and high temperature structural part 3.. Appearance: tungsten wire is coated with graphite milk and has a more uniform black.

chemical composition
Grade Tungsten content

Impurity element content

Total content

Content of each element

WAL1、WAL2

≥99.95%

≤0.05%

≤0.01%

W1

≥99.95%

≤0.05%

≤0.01%

W2

≥99.92%

≤0.08%

≤0.01%

Note: potassium inomission content



Diameter of tungsten wire and tolerance tolerance
diameter (μm) Weight of 200mm filaments

200mm wire weight tolerance (%)

Diameter tolerance(%)

0

0

5≤d≤12

0.075~0.44

±4

±5

12<d≤18

>0.44~0.98

±3

±4

18<d≤40

>0.98~4.85

±2

±2.5

±3

40<d≤80

>4.85~19.39

±1.5

±2.0

±2.5

80<d≤300

>19.39~272.71

±1.0

±1.5

±2.0

300<d≤350

>272.71~371.79

±1.0

±1.5

350<d≤500

±1.5

±2.0

±2.5

500<d≤1800

±1.0

±1.5

±2.0