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Tungsten plate:
A products, physical and chemical properties, purity: 1: W = 99.95%; 2: 19.1g/cm3; 3, density, roughness: less than 2%
Product size and tolerance |
thickness |
Thickness tolerance |
width |
width tolerance |
length |
Length tolerance |
Supply state |
<0.2 |
±0.02 |
10~150 |
±2 |
500 |
±2 |
cold rolling |
0.3 |
±0.03 |
10~250 |
±2 |
500 |
±2 |
0.4 |
±0.04 |
10~250 |
±2 |
500 |
±2 |
0.5 |
±0.05 |
10~300 |
±2 |
500 |
±2 |
0.8 |
±0.07 |
10~300 |
±0.5 |
500 |
±0.5 |
1.0 |
±0.08 |
10~300 |
±0.5 |
600 |
±0.5 |
1.5 |
±0.12 |
10~400 |
±0.5 |
600 |
±0.5 |
2.0 |
±0.12 |
10~500 |
±0.5 |
700 |
±0.5 |
3.0 |
±0.20 |
10~500 |
±0.5 |
600 |
±0.5 |
Hot-rolling |
4.0 |
±0.30 |
10~500 |
±0.5 |
600 |
±0.5 |
≥5.0 |
±0.40% |
10~550 |
±0.5 |
600 |
±0.5 |
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Production process and equipment |
Serial number |
Production process |
Production equipment |
Quality inspection point |
1 |
Tungsten billet (raw material) |
|
1.the physical and chemical properties,
2.the length and width of the slab;
3.surface quality;
4.billet single weight; |
2 |
test |
|
3 |
Hot-rolling |
Two roll reversible hot rolling mill |
1.thick and wide;
2.the surface crack, the head layer, the black point press into.
3.slanting rolling;
4.flatness; |
4 |
Leveling and annealing |
Straight heat box type retreating furnace |
5 |
Alkali washing |
Horizontal alkali bath furnace |
6 |
test |
|
7 |
Warm rolling |
Four roll reversible cold rolling mill |
1. Long, wide and thick;
2.edge crack, head peeling, pressure pit;
3.flatness; |
8 |
Leveling annealing |
Straight heat box type retreating furnace |
9 |
test |
|
10 |
cold rolling |
Four roll reversible cold rolling mill |
1, product density;
2. Long, wide and thick;
3.peeling, pressing pits, surface quality;
4. Roll printing and stress;
5.flatness;
6.Produce a certificate of quality; |
11 |
cut |
Hydraulic shearing machine |
12 |
Vacuum annealing |
Horizontal Vacuum Annealing Furnace |
13 |
Machining |
Wire cutting, plane grinding, etc |
14 |
test |
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15 |
Packing |
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After rolling, the density of tungsten plate is basically close to the theoretical density of tungsten when the deformation is more than 60%. Therefore, it has high strength, uniform internal structure and excellent high temperature creep resistance, which is widely used in the production of the cover plate in the sapphire crystal growth furnace, the tropics in the vacuum furnace, the connector, the sputtering target for plasma coating, and the evaporation of tungsten boats.
tungsten rod:
Product physical and chemical properties 1, forging state tungsten rod 1.1 Purity: W > 99.95%; 1.2 density: more than 19.0g/cm3; 1.3 straightness: < 1%; 2, sintered tungsten bar 2.1 Purity: W > 99.95%; 2.2 density: > 18.3g/cm3; 2.3 straightness: < 2%
Product size and tolerance |
Forged or sintered state |
<20 |
±0.1 |
2000 |
20~30 |
±0.1 |
1200 |
30~60 |
±0.1 |
1000 |
60~70 |
±0.2 |
800 |
70~90 |
±0.2 |
600 |
>90 |
Customizing according to customer requirements |
Sintered
tungsten rod |
Serial number |
Production process |
Production equipment |
Quality inspection point |
1 |
Tungsten powder
(raw material) |
|
1. Purity of tungsten powder
2. after batch of tungsten powder Fsss |
2 |
Sieving |
High frequency vibrating screen |
3 |
Blending |
V type mixer |
4 |
test |
|
5 |
Isostatic pressing |
Isostatic press |
1. Outer size;
2. single weight;
3. Surface quality; |
6 |
test |
|
7 |
Medium frequency sintering |
Medium frequency induction sintering furnace |
1. Outer size, single weight and density;
2. straightness;
3. Surface quality;
4. Produce a certificate of quality; |
8 |
Straightening |
200 ton four column press |
9 |
test |
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10 |
Packing |
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Forged
tungsten rod |
1 |
Sintered tungsten |
|
1, product density;
2. Outer size;
3. straightness;
4. Surface quality;
5. Produce a certificate of quality; |
2 |
rod |
Rotary forging equipment or forging hammer |
3 |
Machining |
A lathe, grinder, etc |
4 |
test |
|
5 |
Packing |
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Sintered tungsten rods are mainly used for drawing tungsten wires and forged tungsten rods. Because of the high melting point characteristic of tungsten metal itself, the forging tungsten rod with high purity, high density and excellent resistance to high temperature creep is widely used in the tungsten crucible support in the sapphire growth furnace, the electrode in the high temperature furnace, the heating element, the connector, the supporting rod and so on.
tungsten rod:
Product Name: tungsten tube
Product category: a series of sapphire furnace growth
Brand: W-1
Density: 18.0g/cm3
Specifications: Crucible:: (80-600) mm x L (80-1000) mm dimension tolerance: + 0.5mm.
Tube:: (25-500) mm x L (100-1000) mm dimension tolerance: + 0.5mm.
Application: mainly used for sapphire crystal growth furnace, rare earth metal smelting, induction furnace heating body, quartz glass melting, etc., as high temperature container. Especially for the sapphire single crystal growth furnace, the tungsten crucible with high purity, high density, no internal crack, accurate size, smooth inside and outside wall, and so on, has played a key role in the success rate of crystal growth, the quality control of the crystal, the dehydration and the service life of the sapphire crystal. This product is made of FW-1 raw material in tungsten powder.
With the rise and rapid development of the LED industry, the tungsten crucible and tungsten pipe produced by our company rely on the quality of raw materials, fine quality, skilled operation of technical workers and strict quality inspection standards before the factory. It is well received by customers at home and abroad.
Tungsten wire:
Size: 0.05mm
Application: mainly used for electronic tube drawing line, special lamps such as tungsten wire for halogen lamp, tungsten heat body in high temperature furnace, tungsten wire for vacuum evaporation of electronic industry, welding electrode, white gold contact of automobile engine and other kinds of electric contact of various kinds of electrical appliances.
Uses: 1.. Manufacture electric light source and electric vacuum part 2., use 2. as high temperature heating body and high temperature structural part 3..
Appearance: tungsten wire is coated with graphite milk and has a more uniform black.
chemical composition |
Grade |
Tungsten content |
Impurity element content |
Total content |
Content of each element |
WAL1、WAL2 |
≥99.95% |
≤0.05% |
≤0.01% |
W1 |
≥99.95% |
≤0.05% |
≤0.01% |
W2 |
≥99.92% |
≤0.08% |
≤0.01% |
Note: potassium inomission content |
Diameter of tungsten wire and tolerance tolerance |
diameter (μm) |
Weight of 200mm filaments |
200mm wire weight tolerance (%) |
Diameter tolerance(%) |
0 |
Ⅰ |
Ⅱ |
0 |
Ⅰ |
Ⅱ |
5≤d≤12 |
0.075~0.44 |
- |
±4 |
±5 |
- |
- |
- |
12<d≤18 |
>0.44~0.98 |
- |
±3 |
±4 |
- |
- |
- |
18<d≤40 |
>0.98~4.85 |
±2 |
±2.5 |
±3 |
- |
- |
- |
40<d≤80 |
>4.85~19.39 |
±1.5 |
±2.0 |
±2.5 |
- |
- |
- |
80<d≤300 |
>19.39~272.71 |
±1.0 |
±1.5 |
±2.0 |
- |
- |
- |
300<d≤350 |
>272.71~371.79 |
- |
±1.0 |
±1.5 |
- |
- |
- |
350<d≤500 |
- |
- |
±1.5 |
±2.0 |
±2.5 |
500<d≤1800 |
- |
- |
±1.0 |
±1.5 |
±2.0 |
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